A front load light duty cargo bike. I used a donor Trek 800 frame (late 80s) for the rear triangle and a built a new front triangle designed for a 20" front wheel. This is my first bicycle frame (partial or full). http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/cargo-bike-cad-drawing/308226651_MzKym-Ti.jpg http://alexandchristine.smugmug.com/gallery/5107556_tDdQU/ 2008-07-16T06:23:23Z Copyright 2009, the copyright holder of each photograph. Some portions copyright SmugMug. All rights reserved. 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href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#326963279_bgkMw" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050380/326963279_bgkMw-Th.jpg" width="84" height="150" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050380/326963279_bgkMw-Th.jpg 2008-07-06 17:58:11 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#326963512_Mzo86" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050381/326963512_Mzo86-Th.jpg" width="150" height="84" 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href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#331395834_N6VcM" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050383/331395834_N6VcM-Th.jpg" width="150" height="84" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050383/331395834_N6VcM-Th.jpg 2008-07-12 17:05:22 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#331392289_fMeEq" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050384/331392289_fMeEq-Th.jpg" width="150" height="84" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050384/331392289_fMeEq-Th.jpg 2008-07-13 10:34:41 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#331391455_aY2vh" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050385/331391455_aY2vh-Th.jpg" width="150" height="84" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050385/331391455_aY2vh-Th.jpg 2008-07-13 10:35:10 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#331391935_EKmLq" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050386/331391935_EKmLq-Th.jpg" width="150" height="84" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050386/331391935_EKmLq-Th.jpg 2008-07-13 10:35:27 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a> </p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#331393542_jZnNm" title="AlexAndChristine's photo"><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050387/331393542_jZnNm-Th.jpg" width="150" height="84" alt="AlexAndChristine's photo" title="AlexAndChristine's photo" style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:24:14Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050387/331393542_jZnNm-Th.jpg 2008-07-13 10:35:42 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />Scribing the lines for the miter of the rack sub-structure to the frame. The square tubing is 5/8" high and the cargo tube has a 7/8" radius. I put a punch mark in a piece of aluminum 1/2" ...</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071895_tyjMK" title="Scribing the lines for the miter of the rack sub-structure to the frame. The square tubing is 5/8" high and the cargo tube has a 7/8" radius. I put a punch mark in a piece of aluminum 1/2" ..."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050412/333071895_tyjMK-Th.jpg" width="150" height="113" alt="Scribing the lines for the miter of the rack sub-structure to the frame. The square tubing is 5/8" high and the cargo tube has a 7/8" radius. I put a punch mark in a piece of aluminum 1/2" ..." title="Scribing the lines for the miter of the rack sub-structure to the frame. The square tubing is 5/8" high and the cargo tube has a 7/8" radius. I put a punch mark in a piece of aluminum 1/2" ..." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:26:30Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050412/333071895_tyjMK-Th.jpg 2008-07-15 16:53:56 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />I roughed out the miter using a grinding wheel. I actually went back and removed a bit more metal with the wheel after taking this photo.</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071866_Z6ojV" title="I roughed out the miter using a grinding wheel. I actually went back and removed a bit more metal with the wheel after taking this photo."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050414/333071866_Z6ojV-Th.jpg" width="150" height="113" alt="I roughed out the miter using a grinding wheel. I actually went back and removed a bit more metal with the wheel after taking this photo." title="I roughed out the miter using a grinding wheel. I actually went back and removed a bit more metal with the wheel after taking this photo." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:27:10Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050414/333071866_Z6ojV-Th.jpg 2008-07-15 17:08:16 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />Testing the final miter against a piece of scrap (one of my test pieces from trying out the cargo tube/head tube braze).</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071864_hn7bm" title="Testing the final miter against a piece of scrap (one of my test pieces from trying out the cargo tube/head tube braze)."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050416/333071864_hn7bm-Th.jpg" width="150" height="113" alt="Testing the final miter against a piece of scrap (one of my test pieces from trying out the cargo tube/head tube braze)." title="Testing the final miter against a piece of scrap (one of my test pieces from trying out the cargo tube/head tube braze)." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:27:42Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050416/333071864_hn7bm-Th.jpg 2008-07-15 17:21:26 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />Two identical miters cut, one in each of the support tubes.</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071897_G8PmY" title="Two identical miters cut, one in each of the support tubes."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050417/333071897_G8PmY-Th.jpg" width="150" height="113" alt="Two identical miters cut, one in each of the support tubes." title="Two identical miters cut, one in each of the support tubes." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:27:59Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050417/333071897_G8PmY-Th.jpg 2008-07-15 17:50:41 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />I drilled 5/16" holes for the bolts that the rack will mount to. There will be 5/16" x 0.035" support sleeves brazed inside. I also used the mill to square up the ends of the tubes and m ...</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071936_tqMcS" title="I drilled 5/16" holes for the bolts that the rack will mount to. There will be 5/16" x 0.035" support sleeves brazed inside. I also used the mill to square up the ends of the tubes and m ..."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050419/333071936_tqMcS-Th.jpg" width="150" height="84" alt="I drilled 5/16" holes for the bolts that the rack will mount to. There will be 5/16" x 0.035" support sleeves brazed inside. I also used the mill to square up the ends of the tubes and m ..." title="I drilled 5/16" holes for the bolts that the rack will mount to. There will be 5/16" x 0.035" support sleeves brazed inside. I also used the mill to square up the ends of the tubes and m ..." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:29:18Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050419/333071936_tqMcS-Th.jpg 2008-07-15 19:06:29 <p><a href="http://alexandchristine.smugmug.com">AlexAndChristine</a><br />Closeup of the sleeves in the support tubes.</p><p><a href="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/5107556_tDdQU#333071930_2WjxE" title="Closeup of the sleeves in the support tubes."><img src="http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050420/333071930_2WjxE-Th.jpg" width="150" height="113" alt="Closeup of the sleeves in the support tubes." title="Closeup of the sleeves in the support tubes." style="border: 1px solid #000000;" /></a></p> 2008-07-16T06:31:04Z AlexAndChristine http://alexandchristine.smugmug.com http://alexandchristine.smugmug.com/Bicycles/Projects/Cargo-Bike/P1050420/333071930_2WjxE-Th.jpg 2008-07-15 19:07:32